WAREHOUSE MONITORING
Reliable T&H monitoring with WhereView (ThingsBoard)
Vypin is a pharmaceutical company specializing in industrial IoT solutions aimed at enhancing safety, efficiency, and profitability for enterprises. Their products, such as Vypin Cloud™, provide critical data analytics, while their hardware automates data collection processes, eliminating outdated manual methods. Vypin’s solutions are easy to install and scale as businesses grow, offering decision-makers the tools they need to make informed choices without requiring technical expertise.
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What problem did they face?
The Food & Drug Administration (FDA) has strict regulations regarding the storage conditions of pharmaceutical products. Failure to comply leads to penalties and the risk of product spoilage.
Challenges
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Data loss due to network or power failures, causing telemetry gaps and inefficiencies.
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Lack of telemetry recording leaving the company unaware of temperature fluctuations.
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No remote access, making real-time monitoring impossible.
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Gaps in scheduled reports, increasing compliance risks and fines.
Key results
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No data loss with persistent local storage and automatic telemetry upload.
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Continuous telemetry with real-time temperature and humidity tracking.
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24/7 remote access to monitoring dashboards with instant alerts.
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Accurate compliance reports eliminating regulatory risks and penalties.
How ThingsBoard powers Vypin?
Real-time environmental monitoring
To address temperature and humidity control, ThingsBoard provided an advanced monitoring system that continuously tracks environmental conditions. The solution features real-time dashboards that visualize temperature and humidity levels across multiple warehouse areas. If predefined thresholds are breached, automated alerts notify operators immediately, ensuring corrective actions are taken before critical failures occur.
Automated alerting & compliance tracking
ThingsBoard’s alerting system was customized to detect any anomalies in storage conditions. The platform now generates automatic reports that comply with FDA regulations, ensuring that all required data is logged and traceable. This reduces manual paperwork and the risk of non-compliance penalties.
Seamless data synchronization & integration
The ThingsBoard platform enables smooth integration with existing enterprise systems. Warehouse managers can now access all sensor data in a unified interface, eliminating inconsistencies between different monitoring tools and improving decision-making processes.
How ThingsBoard helps warehouse monitoring improve operations with IoT?
Real-time inventory and asset tracking
Warehouse managers need complete visibility over stored goods, equipment, and movement of assets to prevent losses and optimize space utilization. ThingsBoard offers a centralized platform to track inventory in real-time.
- RFID and IoT-enabled tags track item locations and movements.
- Sensors provide real-time data on inventory levels and stock conditions.
- Warehouse personnel access data through an intuitive dashboard.
Warehouse temperature & humidity monitoring
Sensitive inventory, such as food, pharmaceuticals, and electronics, requires strict environmental control. Any fluctuation in temperature or humidity can lead to spoilage, degradation, or product failure.
- IoT sensors continuously monitor temperature and humidity levels.
- Data is processed in real-time and displayed on custom dashboards.
- If conditions exceed set thresholds, automated alerts are triggered for corrective action.
Predictive maintenance for warehouse equipment
Unexpected equipment failures, such as conveyor breakdowns or forklift malfunctions, can disrupt operations and lead to costly delays. ThingsBoard helps prevent these issues with predictive maintenance.
- Sensors monitor machine vibrations, energy consumption, and wear patterns.
- Analytics detect early warning signs of equipment failure.
- Automated alerts schedule maintenance before breakdowns occur.
Security & access control monitoring
Warehouse security is critical for preventing theft, unauthorized access, and safety incidents. ThingsBoard provides real-time monitoring and automated alerts to enhance security.
- IoT-based motion detectors and surveillance cameras monitor restricted zones.
- Unauthorized access attempts trigger instant security notifications.
- Live video feeds and event logs are accessible through ThingsBoard dashboards.
Real stories, real impact — share your experience with ThingsBoard!
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